Fundamentals & Code Overview
Introduction to Pressure Vessels
Purpose and applications in process industries
Common types and configurations
API 510 Overview
Scope, definitions, and responsibilities
Relationship with ASME Section VIII Div. 1 & Div. 2
Design & Construction Basics
Key design parameters and material selection
Pressure, temperature, and service considerations
Documentation Requirements
Manufacturer’s Data Reports (MDR) and other essential records
Inspection Planning & Techniques
Determining Inspection Intervals
Fixed interval vs. Risk-Based Inspection (RBI)
Preparation for Inspection Activities
Safety precautions and isolation procedures
Coordination with operations
Inspection Techniques Overview
Visual Inspection (VT) best practices
NDT methods applicable to vessels: UT, RT, MPI, PT
Hands-On Workshop: Developing an inspection plan
Damage Mechanisms & Evaluation
Common Pressure Vessel Damage Mechanisms
General and localized corrosion
Erosion, fatigue, creep, embrittlement
Identifying and Documenting Defects
Measuring corrosion rates
Interpreting NDT results
Repairs and Alterations
Weld repairs, re-rating, replacement of components
Code compliance for repairs (API & ASME)
Fitness-for-Service (FFS) & Testing
Introduction to Fitness-for-Service Assessments
API 579/ASME FFS-1 principles
Hydrostatic and Pneumatic Testing
Test procedures, safety measures, acceptance criteria
Rerating and Documentation Updates
Nameplate updates and recordkeeping
Workshop: Evaluating a vessel for continued service
Exam Preparation & Case Studies
API 510 Exam Structure and Requirements
Review of Key Code Sections
API 510, ASME VIII, API 572, API 576
Practice Questions & Group Discussion
Case Studies: Failure investigations and lessons learned
Q&A and Closing Remarks
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