Fundamentals of corrosion, electrochemical corrosion mechanisms, and factors affecting corrosion rates
Types of corrosion commonly encountered in industrial facilities and pipelines
Principles of corrosion prevention and protective coating systems
Introduction to coating materials including primers, intermediates, and topcoats
Overview of organic and inorganic coatings and their typical applications
Coating specifications, data sheets, and material safety data sheets (MSDS / SDS)
Surface preparation standards and requirements
Surface cleaning methods and degrees of cleanliness
Abrasive blasting methods, equipment, and abrasives
Surface profile measurement and evaluation
Inspection of prepared surfaces prior to coating application
Environmental conditions and their impact on coating application and curing
Measurement and control of ambient conditions (temperature, humidity, dew point)
Surface cleanliness and contamination assessment
Coating application methods and equipment
Brush, roller, and spray application techniques
Mixing, thinning, and pot life control of coatings
Common application errors and their consequences
Coating inspection instruments and gauges
Dry Film Thickness (DFT) and Wet Film Thickness (WFT) measurement techniques
Calibration and proper use of inspection instruments
Visual inspection practices and acceptance criteria
Identification, classification, and causes of coating defects
Common coating failures such as blistering, cracking, peeling, pinholing, and delamination
Repair techniques and rework considerations
Health, safety, and environmental (HSE) considerations in coating operations
Safe handling, storage, and disposal of coating materials
Personal protective equipment (PPE) and job safety practices
Quality control and quality assurance roles and responsibilities of a coatings inspector
Inspection planning, hold points, and witness points
Documentation, reporting, and inspection records
Communication with clients, contractors, and project stakeholders
Ethics, professionalism, and responsibilities of coating inspectors
Overview of international coating standards and inspection practices
Guidance and preparation for the CIP Level 1 certification examination
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