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Reliability Centered Maintenance (RCM)

Course description

This course develops practical capability to apply RCM to critical assets. Participants learn how to define functions, analyze failure modes and effects, and select technically feasible and economically justified tasks.

Through guided workshops, attendees build task lists aligned to real failure modes, establish intervals based on risk and consequence, and integrate the results into maintenance programs and CMMS master data.

Audience

Designed for:

  • Reliability and maintenance engineers
  • Planners, supervisors, and asset owners
  • Operations personnel for cross‑functional analysis teams

Prerequisites

Familiarity with asset operation and basic failure mechanisms is recommended.

Course content

RCM Principles & Vocabulary

  • Functions and performance standards
  • Functional failures and failure effects
  • Failure consequences and risk thinking
  • Task selection logic

FMEA/FMECA Workshops

  • Identify and screen failure modes
  • Assess probability and consequence
  • Detectability and hidden failures
  • Ranking and focus

Task Selection & Justification

  • Preventive, predictive, and detective tasks
  • On‑condition vs. time‑based
  • Intervals and effectiveness criteria
  • Economic justification

Program Integration

  • Translating tasks into job plans
  • Updating hierarchies and master data
  • Bill of materials and spares alignment
  • Change control and approvals

Sustainment & Review

  • Performance monitoring and triggers
  • Managing recommendations and MOCs
  • Audits and continuous improvement
  • Linking to reliability metrics

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